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Orion Arrives at Plum Brook for Environmental Testing

By Doug Messier
Parabolic Arc
November 29, 2019
Filed under , , , , , ,
The Super Guppy is opened at dawn to reveal Orion spacecraft inside. (Credits: NASA/Bridget Caswell)

SANDUSKY, Ohio (NASA PR) — The Artemis I Orion spacecraft arrived at NASA’s Plum Brook Station in Sandusky, Ohio, on Tuesday, Nov. 26 for in-space environmental testing in preparation for Artemis I.

This four-month test campaign will subject the spacecraft, consisting of its crew module and European-built service module, to the vacuum, extreme temperatures and electromagnetic environment it will experience during the three-week journey around the Moon and back. The goal of testing is to confirm the spacecraft’s components and systems work properly under in-space conditions, while gathering data to ensure the spacecraft is fit for all subsequent Artemis missions to the Moon and beyond.

“This is the final critical step before the spacecraft is ready to be joined with the Space Launch System rocket for this first test flight in 2020,” said Dr. Marla Pérez-Davis, acting director, NASA’s Glenn Research Center. “Our team at Plum Brook Station has been upgrading the Space Environments Complex to prepare for this test, and we are thrilled that it is here.”

The spacecraft flew into Mansfield Lahm Airport aboard the agency’s Super Guppy from NASA’s Kennedy Space Center in Florida, where engineers and technicians recently completed assembly and integration of the crew capsule and service module. Transportation of the spacecraft is an involved process, bringing together teams from Glenn, Kennedy, NASA’s Johnson Space Center in Houston, Lockheed Martin, the Ohio Air National Guard, and the following local logistics companies: RPTS Express; Diamond Heavy Haul, Inc.; and Capital City Group, Inc.

“This is an exciting day for our state, as it continues Ohio’s long line of history in our nation’s space exploration pursuits,” said U.S. Rep. Troy Balderson. “From the Wright brothers to the first man on the Moon—Neil Armstrong—to the Orion spacecraft, Ohio leads the United States in the aerospace industry and will continue to do so in the future.”

After unloading Orion at the airport, the transportation team drove the spacecraft across Northeast Ohio’s new space corridor. NASA Glenn worked with the Ohio Department of Transportation and local utility companies to clear more than 700 overhead lines from the 41-mile stretch of rural highway between Mansfield and Plum Brook Station. The space corridor creates new opportunities for Ohio by enabling Plum Brook to conduct large-scale testing of agency and commercial spacecraft previously unachievable due to logistics challenges. 

“This next-generation Orion spacecraft is being tested at NASA Plum Brook because of our region’s world-class workforce and unrivaled experience in space exploration,” said U.S. Rep. Marcy Kaptur. “NASA Plum Brook has a long and storied history at the center of America’s leadership in space exploration. Congratulations to the scientists, engineers and technicians for the hard work that it took get us to this point. Today’s arrival culminates years of planning, coordination and construction. This momentous occasion is an important step on the path to a future manned mission to the Moon.”

Artemis I is an uncrewed test flight around the Moon, the first in a series of progressively more complex missions that will land the first woman and next man on the lunar surface by 2024. NASA will then use what it learns on the Moon to prepare to send humans to Mars.

5 responses to “Orion Arrives at Plum Brook for Environmental Testing”

  1. Saturn1300 says:
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    I had never heard of gold as blocking radiation. In the article below it says in the cockpit of the Radar plane they could see sparks. Gold stopped it. I wonder if Orion uses it. Very good article. If not they ought to try it and see if it does any good. Plum Brook should be able to test.

    their concerns about the
    high number of prostate,
    brain, blood and other
    types of cancers affecting
    their community, and
    some have wondered
    whether radars on military
    aircraft might have been a
    factor.
    A McClatchy investiga-
    tion last month found that
    four of the commanding
    officers at Naval Air
    Weapons Station China
    Lake died of cancer in
    recent years. It also found
    that the Air Force was
    reporting a cluster of uro-
    genital cancers among six
    of its F-15E Strike Eagle
    pilots and weapons sys-
    tems officers between the
    ages of 33 to 43 at Sey-
    mour Johnson Air Force
    Base in North Carolina,
    and another among its Air
    Force Special Operations
    Command C-130 crews.
    The E-2 Hawkeye pilots
    who spoke to McClatchy
    named other former pilots
    or crew members who also
    are facing cancer, or have
    died from the disease, at
    relatively young ages.
    Ricardo, for example,
    has been treated for doz-
    ens of carcinomas since he
    was 37. His commanding
    officer from the 1991 Gulf
    War, Capt. J.J. George,
    died in 2011 at age 60
    from lymphoma. In 2018,
    Ricardo lost one of his
    junior officers, E-2 Haw-
    keye pilot Cmdr. John
    Quinlan, who died three
    days before his 50th birth-
    day from metastatic mela-
    noma.
    “I don’t think the coat-
    ing fixed the problem,”
    Ricardo said.
    The Navy has said a
    deeper review is not war-
    ranted because there is
    not enough evidence of an
    increase in cancers among
    its aviation community,
    nor evidence that the
    radiofrequency (RF) radi-
    ation emitted from aircraft
    radars causes cancer.
    When McClatchy asked
    the Navy Bureau of Med-
    icine and Surgery for co-
    pies of any previous Navy
    studies on radiation in the
    cockpits of its jets, the
    Navy said there were no
    previous studies.
    Ricardo said he hopes
    that by speaking out, and
    by other pilots speaking
    out, the Navy will recon-
    sider.
    “I’d like to see them
    make sure that the pilots
    who fly their aircraft
    aren’t exposed to hazard-
    ous radiation and an early
    death,” Ricardo said.
    “That’s what I’d like to
    see them do. I wish they
    had done it sooner.”
    Grumman Corporation,
    which is now the Northrop
    Grumman Corporation,
    added the gold coating
    onto the cockpit glass in
    the 1980s after it received
    data on cockpit radiofre-
    quency radiation levels
    from E-2 pilots who were
    testing Hawkeye radar
    upgrades for the company.
    Those test documents,
    made public for the first
    time here, were obtained
    by McClatchy and pub-
    lished under the condition
    that all names other than
    the senior engineering test
    pilot, Navy Cmdr. John
    Hammerstrom, be redact-
    ed.
    “I think it [the test re-
    sults] alarmed Grumman
    and the Navy so much
    that they put an adhesive
    gold foil on the overhead
    windows,” and later the
    side windows, said retired
    Navy Cmdr. Les Ryan, a
    former Grumman E-2
    Hawkeye chief test pilot.
    But that first generation
    of gold foil protection
    “was kind of a stop-gap
    measure. It would peel at
    the corner, you could
    scratch it,” Ryan said.
    In the absence of a cur-
    rent Navy-led study, form-
    er Navy pilots are trying to
    gather data themselves.
    Retired Navy Cmdr. Mike
    Crosby, a former F-14
    radar intercept officer and
    founder of Veterans Pros-
    tate Cancer Awareness
    Inc., and members of
    several other aviator vet-
    erans groups are launch-
    ing a survey to collect
    information from all cur-
    rent or retired military
    aviators who have been
    diagnosed with any type
    of cancer.
    Hammerstrom, the
    senior engineering test
    pilot who conducted some
    of the tests for Grumman,
    had also experienced the
    cockpit electrical arcs – by
    holding lead pencils near
    any metal in the cockpit
    when the radar swept over
    – while flying missions for
    the Navy.
    Based on that experi-
    ence, when Grumman was
    proposing a new stronger
    radar in the early 1980s,
    he and a few others asked,
    “Can we look into this?
    And they said, ‘No
    problem,’ ” recounted
    Hammerstrom, now re-
    tired, in an interview with
    McClatchy about those
    1980s tests.
    Hammerstrom said that
    in 1982, he and other test
    pilots at the Grumman
    Flight Test Department
    began taking hand-held
    radiation meters into the
    E-2’s cockpit to test for
    radiation levels during the
    radar’s use in flight.
    Grumman’s engineers
    taught Hammerstrom how
    to operate the meters and
    calculate the results, and
    he reported the measure-
    ments to them.
    “Grumman was really
    supportive,” Hammer-
    strom said.
    Northrop Grumman was
    contacted about the cock-
    pit radiation tests and
    declined to comment.
    National safety standards
    in 1982 lowered the safe
    level of human radiation
    exposure specific to the
    radiofrequency emitted
    from the Hawkeye’s radar
    to between 1.3 to 1.5 mw/
    cm2, or milliwatts over
    centimeters squared, which
    the American National
    Standards Institute report-
    ed would be the maximum
    safe amount of absorption
    for the human body.
    Some of the numbers
    Hammerstrom recorded
    during flight were higher.
    In the first round of tests,
    readings taken at the pilot
    and co-pilot escape hatch
    positions were 3.6 and 4.0
    mw/cm2 when the radar
    was in a “searchlight,” or
    non-rotating position.
    When the dome-shaped
    antenna was rotating,
    however, the levels re-
    corded within known safe
    limits.
    The team kept testing
    exposures in different
    configurations, including
    one where they covered
    the cockpit with aluminum
    foil shielding. When all
    cockpit glass was covered
    with foil, readings were
    also consistently within
    safe limits.
    When the foil was re-
    moved, they reached as
    high as 10.8 mw/cm2
    above the co-pilot’s escape
    hatch. The highest expo-
    sure recorded was in 1985,
    when a reading of 30.5
    mw/cm2 was registered
    above the co-pilot’s escape
    hatch.
    In an ensuing Grumman
    memo summarizing the
    1982 test results, dated
    Feb. 22, 1983, the compa-
    ny reported that “an engi-
    neering study is underway
    to evaluate corrective
    action, such as coatings or
    screening materials.” The
    memo also said, “A Navy
    letter is being prepared to
    document the problem
    and request a meeting.”
    The readings led to
    further review by Grum-
    man and the addition of
    the gold foil to cockpits.
    “I’m told that was one
    of the reasons they ended
    up putting gold in differ-
    ent forms in the cockpit,”
    Hammerstrom said.
    At the time, gold was
    also being studied at Tex-
    as A&M University to
    make better protective
    suits for working with
    radiation. “Gold, one of
    the heaviest chemical
    elements, is the basis of a
    new lightweight plastic
    foam under development
    as a radiation shield,” a
    1988 New York Times
    article reported.
    The Grumman test
    readings are a rare insight
    into cockpit radiation. Of
    the aviation studies pub-
    licly available that focus
    on potential cancer expo-
    sure, most focus on the
    potential risk of exposure
    to harmful ionizing UV
    radiation experienced by
    flying at higher altitudes
    for prolonged hours, such
    as commercial flights
    across the Atlantic Ocean,
    not the non-ionizing ra-
    diofrequency radiation
    produced by radars.
    According to the World
    Health Organization,
    ionizing radiation contains
    enough energy to cause
    chromosomal changes,
    which can lead to cancer.
    Non-ionizing radiation is
    defined as not containing
    sufficient energy to cause
    chromosomal changes.
    However, in 2011 the
    World Health Organiza-
    tion’s International Agen-
    cy for Research on Cancer
    classified radiofrequency
    radiation as a “possible”
    carcinogen based on in-
    creased rates of brain
    cancer that may be associ-
    ated with it.
    Tara Copp: @taracopp

    • windbourne says:
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      ALL metals stop radiation. So, does wood, etc. So does EVERYTHING.
      It is about density. Liquid Water, between 0-1C, is fairly dense and does an OK job (useful when you have a lot of this). Gold is denser than Al so is better. Even better is LEAD.
      Again, the denser and higher the atomic number, the better it does at stopping radiation.

      • redneck says:
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        Per centimeter, denser might be better, except for the secondaries from some radiation types. Per kilogram, water gives more protection especially if secondaries are considered. Hydrogen would be better yet kilogram for kilogram, but it has some seriously nasty handling problems.

    • duheagle says:
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      Assuming there is actually a cancer problem associated with airborne radar, the obvious solution is to remove pilots from military aircraft – something that needs doing for many other good reasons anyway.

  2. Saturn1300 says:
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    That Guppy is a wow airplane. To me my little RC airplanes are wow also. I tried to renew my Drone license but each one of my 20 or so planes has to get a separate #. Just like the Guppy. Use to have 1 # to put on any of my planes. I use to admire the FAA. But these people are stupid. They say they are busy. I bet. Tried to st up account. Waiting for E-mail. Might take awhile. Looks like I might have to take a test.This is what I understand so far. I guess no flying.
    Wrong. I got my FAA Drone license. It says the # is good for all airplanes. They said drone. They should say drone or drones. 1 place says I have to take a test another says in the future. More research.

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