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Did Russian Roulette Nearly Claim ExoMars?

By Doug Messier
Parabolic Arc
March 24, 2016
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Artist’s impression depicting the separation of the ExoMars 2016 entry, descent and landing demonstrator module, named Schiaparelli, from the Trace Gas Orbiter, and heading for Mars. (Credit: ESA/ATG Medialab)

Artist’s impression depicting the separation of the ExoMars 2016 entry, descent and landing demonstrator module, named Schiaparelli, from the Trace Gas Orbiter, and heading for Mars. (Credit: ESA/ATG Medialab)

The Russian roulette that is that nation’s launch industry nearly claimed Europe’s most ambitious planetary mission earlier this month.

That’s according to a report from in Popular Mechanics. Zak says there is evidence of an anomaly that sent pieces of the Proton launcher’s Briz-M upper stage into interplanetary space along with ESA’s ExoMars spacecraft.

Shortly after the separation between ExoMars and the spent Briz-M, the probe called home, and the ground control center in Darmstadt, Germany, confirmed the mission was on a path to Mars. However, astronomers tracking the flight soon spotted a cloud of debris accompanying ExoMars in space. As many as six large pieces of space junk appeared on the photos taken by the OASI observatory in Brazil.

This was strange. For one thing, the Briz-M was supposed to separate cleanly in one large piece without producing any additional fragments. Secondly, and more importantly, after the separation the space tug was programmed to fire twice to propel itself to a safe disposal orbit as far away from its former cargo as possible. The resulting “graveyard” trajectory would ensure that the “blind and deaf” space tug, now drifting through interplanetary space, would not come anywhere near Mars, where it could contaminate the planet’s pristine environment with Earth’s bugs. (Unlike Mars landers, rocket stages are not sterilized in accordance with strict international standards.)

According to sources in the Russian space industry, the first of Briz-M’s two collision-avoidance maneuvers was to last around 12 seconds. Once it was a safe distance from ExoMars, the rocket stage would fire again, this time for around 1.5 minutes, until the engine consumed all the remaining explosive propellant aboard. Upon completion of the second maneuver, valves would open to vent the high-pressure gas used to force propellant into the engines.

That’s what’s supposed to happen. The initial info available to Russian tracking experts after the launch of ExoMars indicated that Briz-M had worked as planned. But the latest tracking photos indicate that something happened before the spacecraft had had a chance to go into its graveyard orbit.

In an update published on Wednesday, ESA said ExoMars is performing “flawlessly.”

“The ESA–Roscosmos ExoMars Trace Gas Orbiter (TGO) and the Schiaparelli entry, descent and landing demonstrator are well on their way following the 14 March launch from Baikonur Cosmodrome in Kazakhstan,” the agency said.

Russia has suffered through a long string of launch failures dating back near seven years. Many of the failures are traced to the Proton rocket and the Briz-M upper stage, which are both produced by the Khrunichev State Research and Production Space Center, which has experienced serious quality control problems.

RUSSIAN LAUNCH & MISSION FAILURES, 2009 – 2015
DATE LAUNCH VEHICLE
PAYLOAD(S)
RESULT CAUSE
May 21, 2009 Soyuz-2.1a/ Fregat Meridian 2 Failure Second stage shut down early, Fregat upper stage ran out of fuel trying to compensate. Satellite left in useless orbit, declared a loss by Russian military.
Dec. 5, 2010 Proton-M/ Blok-DM-3 Uragan-M #739 Uragan-M #740
Uragan-M #741
Failure Rocket failed to reach orbital velocity after upper stage overfilled with propellant.
Feb. 1, 2011 Rokot/Briz-KM Geo-IK-2 No. 11 Failure Upper stage malfunction.
Aug. 17, 2011 Proton-M/ Briz-M Ekspress AM4
Failure Briz-M upper stage suffered failure of attitude control.
Aug. 24, 2011 Soyuz-U Progress M-12 Failure Third stage failure due to turbo-pump duct blockage.
Nov. 8, 2011 Zenit-2SB/ Fregat Phobos-Grunt
Yinghuo-1
Failure Zenit placed Phobos-Grunt in proper orbit. Spacecraft stranded in Earth orbit after on-board propulsion system failed to fire.
Dec. 23, 2011 Soyuz-2.1b/ Fregat Meridian 5 Failure Third stage failure.
Aug. 6, 2012 Proton-M/ Briz-M Telkom-3
Ekspress MD2
Failure Briz-M upper stage failed 7 seconds into its third burn.
Dec. 8, 2012 Proton-M/ Briz-M Yamal-402 Partial Failure Briz-M upper stage shut down 4 minutes earlier than planned on fourth burn. Spacecraft reached intended orbit under own power.
Jan. 15, 2013 Rokot/Briz-KM Kosmos 2482 Kosmos 2483 Kosmos 2484 Partial Failure Upper stage failed near time of spacecraft separation; one satellite destroyed.
Feb. 1, 2013 Zenit-3SL
Intelsat 27 Failure First stage failure.
July 2, 2013 Proton-M/DM-03 Uragan-M #748 Uragan-M #749
Uragan-M #750
Failure First stage failure.
May 15, 2014 Proton-M/Briz-M Ekspress AM4R Failure Proton third stage vernier engine failure due to turbo-pump leak.
Aug. 14, 2014 Soyuz-STB/ Fregat Galileo FOC-1
Galileo FOC-2
Partial Failure Satellites placed in wrong orbits due to freezing of hydrazine in Fregat upper stage. Satellites made operational as part of Europe’s Galileo navigation constellation.
April 28, 2015 Soyuz-2.1a Progress 59P Failure Third stage failure left Progress in uncontrollable tumble.
May 16, 2015 Proton/Briz-M MexSat-1 Failure Third stage failure anomaly.
December 5, 2015 Soyuz-2.1v/ Volga Kanopus ST
KYuA 1
Partial Failure Primary payload Kanopus ST remained attached to upper stage, later burned up in atmosphere. Secondary payload KYuA 1 deployed successfully.