Jeff Bezos’ Blue Origin released a fact sheet about its programs when it opened its new Huntsville manufacturing facility on Monday. Below is an excerpt on the company’s New Glenn rocket and its BE-3, BE-4 and BE-7 engine development program.
BLUE ORIGIN FACT SHEET
Named after John Glenn, the first American astronaut to orbit Earth, New Glenn is a single configuration, heavy-lift orbital launch vehicle capable of carrying people and payloads routinely to low Earth orbit, geostationary transfer orbit, cislunar and beyond. Its first stage is fully reusable and built for 25 missions initially.
The morning of Dec. 3, 2016, began like so many others in Mojave. The first rays of dawn gave way to a brilliant sunrise that revealed a cloudless, clear blue sky over California’s High Desert.
This was hardly newsworthy. For most of the year, Mojave doesn’t really have weather, just temperatures and wind speeds. It had been literally freezing overnight; the mercury was at a nippy 28º F (-2.2º C) at 4 a.m. As for Mojave’s famous winds – an enemy of roofs, trees and big rigs, but the lifeblood of thousands of wind turbines that cover the landscape west of town – there really weren’t any. It was basically a flat calm.
By Steven Siceloff, NASA’s Kennedy Space Center, Florida
NASA recently marked a decade since it began a new era in commercial spaceflight development for low-Earth orbit transportation. The space agency inked agreements in 2006 to develop rockets and spacecraft capable of carrying cargo such as experiments and supplies to and from the International Space Station.
On Wednesday, Jeff Bezos gave a tour of the Blue Origin factory in Kent, Wash., to a select group of 11 journalists. It was the first time the company had opened up its factory to the media.
Here are some of the key takeaways:
There will be a fourth test of the New Shepard suborbital rocket and capsule system soon;
Bezos said there will be an opportunity to witness a New Shepard flight later this year at the company’s test facility in Texas;
The New Shepard system flown in November was refurbished for a cost “in the small tens of thousands of dollars” and re-launched in January;
Bezos says the company plans to rely the system until they lose it in an accident;
New Shepard will begin flying scientific payloads later this year;
The automated vehicle could begin flying test subjects in 2017, with space tourism flights to follow as soon as 2018;
An in-flight abort test is planned during which the New Shepard capsule will blast free from the launch vehicle at maximum dynamic pressure;
Six passengers will sit in recline seats, each facing a 3-foot tall large window to give them a view of space and Earth;
Passengers would be able to unstrap themselves to float around the capsule;
Bezos said the company will be thorough in testing New Shepard before placing anyone on board;
Blue Origin could eventually end up flying a small fleet of New Shepard vehicles dozens of times annually;
Bezos did not reveal pricing, but said thousands of people have registered interest in flying;
Blue Origin hopes to test its BE-4 engine by the end of this year;
The BE-4 engine will be used in United Launch Alliance’s Vulcan rocket, which is set to make its first flight in 2019;
Blue Origin also plans to use the BE-4 in its own launch vehicle, which is nicknamed “Very Big Brother”, beginning in 2020;
Bezos plans to reveal more details about the company’s rocket later this year;
The BE-4 engine will have 550,000 pounds of thrust, which is five times greater than the BE-3 motor used on New Shepard;
The BE-4 engine is being designed for a minimum of 25 uses;
The company has been quiet to avoid over promising and under delivering (“Space is really easy to overhype,” Bezos said);
The company’s logo features the motto Gradatim ferociter, which is Latin for “step by step, ferociously”, two tortoises representing the victory of the tortoise over the hare, and an hourglass symbolizing human mortality;
Blue Origin has 600 employees, with plans to grow to 1,000 within the next year;
Bezos has invested much more than 500 million in Blue Origin since he founded the company in 2000;
The Amazon.com founder’s goal is to spread humanity out into the solar system, making use of its vast resources and moving most heavy industry out into space;
Bezos says he is interested in Mars, but he believes the planet is a forbidding place that makes Antarctica looks temperate by comparison.
DULLES, Va. — Orbital ATK is working on a next-generation medium- to heavy-lift launch vehicle that it plans to have operational in 2019.
Details of the new booster were revealed last week in a $47 million contract awarded to the company by the U.S. Air Force Space and Missile Systems Center Launch Systems Directorate.
The contract funds Orbital ATK for “the development of prototypes of the GEM 63XL strap-on solid rocket motor, the Common Booster Segment (CBS) solid rocket motor, and an Extendable Nozzle for Blue Origin’s BE-3U upper stage engine.”
Blue Origin plans to begin flight tests of its reusable suborbital New Shepard vehicle later this year from its West Texas facility, President Rob Meyerson said today.
The company also announced that it had completed acceptance testing on the BE-3 hydrogen engine that will power the suborbital capsule. The company said the engine has been fired for more than 30,000 seconds during 450 tests.
KENT, Wash., April 7, 2015 (Blue Origin PR) – Blue Origin recently completed acceptance testing of its BE-3 rocket engine, the first new hydrogen engine to be developed in the United States in more than a decade. The 110,000-lbf BE-3 will power Blue Origin’s New Shepard suborbital system, and later, will be modified for upper stage applications.
“The BE-3 has now been fired for more than 30,000 seconds over the course of 450 tests,” said Jeff Bezos, Blue Origin founder. “We test, learn, refine and then test again to push our engines. The Blue Origin team did an outstanding job exploring the corners of what the BE-3 can do and soon we’ll put it to the ultimate test of flight.”
The BE-3 can be continuously throttled between 110,000-lbf and 20,000-lbf thrust, a key capability for vertical takeoff and vertical landing vehicles. The testing profile included multiple mission duty cycles, deep throttling and off-nominal test points.
“Liquid hydrogen is challenging, deep throttling is challenging and reusability is challenging,” said Bezos. “This engine has all three. The rewards are highest performance, vertical landing even with a single-engine vehicle and low cost. And, as a future upper stage engine, hydrogen greatly increases payload capabilities.”
NASA has announced an extension of its unfunded Space Act Agreement with Blue Origin that adds three unfunded milestones to the space agency’s collaboration with Amazon.com founder Jeff Bezos’ space company. Those milestones include additional testing of a propellant tank, the BE-3 engine and the pusher escape system.
NASA also announced the completion in September of the Space Vehicle Subsystem Interim Design Review. The milestone included a review of space vehicle subsystem design progress with emphasis on power and actuation systems, in-space propulsion, multiplex avionics, flight mechanics and GN&C.
Blue Origin began its partnership with NASA in 2010. To date, it has received $25.38 million in funding from the space agency. All work since 2012 has been conducted with NASA expertise but without direct funding from the agency.
Blue Origin Space Act Agreements Milestones Award Period: 2010 – 2015 Milestones: 23 Milestones Completed: 20 Milestones Remaining: 3 Total Amount Awarded: $25.38 million Total Amount Remaining: $0
COMMERCIAL CREW DEVELOPMENT 1
Project Kickoff Meeting. A meeting to brief NASA personnel on the pusher escape system maturation plan.
1-DOF TVC Plan. Conduct test firing of full-scale demonstration SRM integrated with TVC system on 1-degree of freedom trust measurement stand.
6-DOF TVC Plan. Conduct test firing of full-scale demonstration SRM integrated with TVC system on 6-degree of freedom trust measurement stand.
Rocket Sled Test. Conduct non-separating test of full CC OML and mass simulator on rocket sled track.
Composite Pressure Vessel Maturation Kickoff Meeting. A meeting to brief NASA personnel on the implementation plan.
Test Article Composite Parts Received. Receive all parts necessary to complete assembly of one composite pressure vessel, closing supplier risk.
Test Article Assembly Complete. Completion of the test article.
CCDEV 1 TOTAL:
COMMERCIAL CREW DEVELOPMENT 2
Space Vehicle Kickoff Meeting. A meeting at Blue Origin headquarters in Kent, WA to brief NASA personnel on the project implementation plan.
Space Vehicle Mission Concept Review. A review of the Space Vehicle Mission Concept.
Space Vehicle Systems Requirements Review. A review of systems requirements for the Space Vehicle.
Pusher Escape Kickoff Meeting. A meeting to brief NASA personnel on the pusher escape implementation plan.
Pusher Escape Vehicle #1 Shipment. Assembly of the first Pusher Escape Flight Test Vehicle is complete, except for installation of the pusher escape subsystem and separation mechanisms. Shipment to test range.
Pusher Escape Ground Firing. Conduct an initial ground test of the pusher escape rocket motor and thrust vector control system to be used during the flight test campaign.
Escape Pad Escape Test. Conduct a test of one of the fight test vehicles simulating an escape from a booster on the launch pad.
Engine Kickoff Meeting. Meeting to brief NASA personnel on engine risk reduction implementation plan.
Engine TCA and Test Plan Review. Meeting to review test article interface data, Interface Control Diagram (ICD) and test plan.
Engine TCA Test. Conduct pressure-fed test of the full-scale thrust chamber assembly (TCA).
CCDEV 2 TOTAL:
UNFUNDED SPACE ACT AGREEMENT
BE-3 Engine Test. Conduct a test firing of the pump-fed engine simulating a sub-scale booster suborbital mission duty cycle (MDC).
Subscale Prop Tank Assembly Review. Conduct a review of the design, manufacture and assembly of a subscale booster propellant tank.
Space Vehicle Subsystem Interim Design Review. Review space vehicle subsystem design progress with emphasis on power and actuation systems, in-space propulsion, multiplex avionics, flight mechanics and GN&C.
Propellant Tank Testing. Additional testing of the propellant tank.
BE-3 Engine Test. Additional testing of the pump-fed BE-3 engine.
Pusher Escape System. Additional testing of the pusher escape system designed to save the crew from a malfunctioning booster.
Video Caption: Blue Origin recently performed a test of its BE-3 rocket engine as part of the company’s Commercial Crew Development Round 2 initiative with NASA’s Commercial Crew Program (CCP). Blue Origin test fired the powerful new hydrogen- and oxygen-fueled American rocket engine Nov. 20. During the test, the BE-3 engine ramped up to full power and fired for more than two minutes to simulate a launch, then paused for about four minutes, mimicking a coast through space before it re-ignited for a brief final burn. The last phase of the test covered the work the engine performs in landing the booster back softly on Earth. Blue Origin’s Orbital Launch Vehicle will use the BE-3 engine to launch the company’s Space Vehicle into orbit to transport crew and cargo to low-Earth orbit.
CCP is aiding in the innovation and development of American-led commercial capabilities for crew transportation and rescue services to and from the station and other low-Earth orbit destinations by the end of 2017. For information about CCP, visit www.nasa.gov/commercialcrew.
KENT, Wash. (Blue Origin PR) – Blue Origin reached a key milestone in the development of the liquid-fueled BE-3 engine by successfully demonstrating deep throttle, full power, long-duration and reliable restart all in a single-test sequence. The BE-3 is the first completely new liquid hydrogen-fueled engine to be developed for production in the U.S. since the RS-68 more than a decade ago.