Avio Successfully Tested M10-methane Engine Prototype

M10 liquid oxygen-methane engine. (Credit: Avio)

COLLEFERRO, Italy (Avio PR) – Today in Colleferro Avio successfully tested the prototype of the new M10 liquid oxygen-methane engine, developed by Avio in partnership with the European Space Agency within the Vega E (Vega Evolution) program. The prototype is a scaled model of the third stage propulsion engine which will equip the Vega launcher starting from 2024.

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Russia to Deliver Magnetic 3-D Bioprinter to Space Station

Russia plans to deliver a magnetic 3-D bioprinter capable of growing living tissues and eventually organs.to the International Space Station (ISS) next month, TASS reports.

The Organ-Avt bioprinter, built by 3D Bioprinting Solutions, is a copy of one that was lost in the abort of the Soyuz MS-10 mission on Oct. 11. Russian cosmonaut Alexei Ovchinin and NASA astronaut Nick Hague parachuted to safety after a malfunction of their Soyuz-FG booster.

The bioprinter, which also can be used to used to study the effects on living organisms during long-duration spaceflights. will be carried to ISS aboard the Soyuz MS-11 spacecraft. The spacecraft is set to lift off from the Baiknour Cosmodrome on Dec. 3 with Russian cosmonaut Oleg Kononenko, American astronaut Anne McClain and Canadian astronaut David Saint-Jacques aboard.

Kleos Space Signs Second MoU with Airbus Defence and Space

MoU covers the companies’ agreement to collaborate on In-Space
manufacturing technology

Luxembourg/ Bremen (G), 15 October 2018 (Kleos Space PR) — Luxembourg-based and ASX listed Kleos Space S.A. (ASX:KSS), state-of-the-art space technology operator, today announces the signature of a second Memorandum of Understanding with Airbus Defence and Space, as both companies investigate opportunities to collaborate for the manufacture In-Space of structural elements.

Kleos Space and parent Magna Parva (UK) have developed an In-Space manufacturing system that will provide a method of producing huge carbon composite 3D structures in space.

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Made In Space Expands via Luxembourg into Europe to Serve Worldwide Community of Customers

LUXEMBOURG CITY, LUXEMBOURG September 27, 2018 (Made in Space PR) – Made In Space, Inc. (MIS) to open a new facility in Luxembourg which will enable the company to more easily serve its European customers. MIS’s Luxembourg operations will focus on bringing low-cost robotic systems to the European market. Luxembourg was a strategically chosen location due to its proximity to both excellent robotics talent and successful European aerospace companies.

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GKN Aerospace Wins ArianeGroup Contract for Ground-breaking Additively Manufactured Rocket Engine Turbines

Rocket engine (Credit: ArianeGroup)

Trollhättan, Sweden (GKN Aerospace PR) — GKN Aerospace will develop and manufacture two full-scale turbines for the Prometheus* low-cost re-usable rocket engine demonstrator on liquid oxygen and methane propellants. The turbines will generate power for the methane fuel system, with the first turbine to be delivered at the end of 2019. Manufacturing will take place in cooperation with partners and at GKN Aerospace’s highly automated engine systems centre of excellence in Trollhättan, Sweden.

The new state of the art turbine with all its challenging loads – including very high pressure, high speed and high temperatures – incorporates the latest additive manufacturing (AM) technologies with higher performance, lower lead times and significant cost reduction. This innovative development will support the next step in AM: the use of this technology for future higher loaded critical components in terms of pressure, temperature and rotational speed.

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Space is Hard: Tough Testing for 3D Printed Parts

Laser-based 3D printing (Credit: AMAZE – Fraunhofer ILT/Airbus)

HARWELL, UK (ESA PR) — 3D-printed metal parts produced through a Europe-wide collaboration of high-performance industrial sectors have undergone extensive testing for space use – tested to destruction in many cases – by ESA’s specialist advanced manufacturing lab in the UK.

ESA’s Advanced Manufacturing Laboratory based in Harwell, UK, took delivery of the sample parts, produced as an output of the four-year AMAZE programme, harnessing metal 3D printing to produce lighter, cheaper, better products.

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Researchers Make Bricks From Simulated Moon Dust


1.5 tonne building block produced as a demonstration (Credit: ESA)

COLOGNE, Germany (ESA PR) — Lunar masonry starts on Earth. European researchers are working with Moon dust simulants that could one day allow astronauts to build habitats on our natural satellite and pave the way for human space exploration.

The surface of the Moon is covered in grey, fine, rough dust. This powdery soil is everywhere – an indigenous source that could become the ideal material for brickwork. You can crush it, burn it and compress it.

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Top Five Teams Win a Share of $100,000 in Virtual Modeling Stage of NASA’s 3D-Printed Habitat Competition

Team SEArch+/Apis Cor of New York is the fourth-place winner in NASA’s 3D-Printed Habitat Challenge, Phase 3: Level 1 competition.

PEORIA, Ill. (NASA PR) — NASA and partner Bradley University of Peoria, Illinois, have selected the top five teams to share a $100,000 prize in the latest stage of the agency’s 3D-Printed Habitat Centennial Challenge competition. Winning teams successfully created digital representations of the physical and functional characteristics of a house on Mars using specialized software tools.

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What Would You 3D Print on the Moon to Make it Feel Like Home?

3D printed food produced by the TNO research centre in the Netherlands, a member of the URBAN consortium investigating 3D printing in support of a lunar base. (Credit: TNO/URBAN)

PARIS, 20 July 2018 (ESA PR) — A new ESA-led project is investigating the ways that 3D printing could be used to create and run a habitat on the Moon. Everything from building materials to solar panels, equipment and tools to clothes, even nutrients and food ingredients can potentially be 3D printed. But if you were headed to the Moon, what would you want to 3D print, to turn a lunar base into a place that feels like home? Tell us your idea, to win a chance of actually getting it printed.

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Tethers Unlimited Delivers In-Space Recycler to NASA


BOTHELL, Wash. (Tethers Unlimited PR) — Tethers Unlimited, Inc. (TUI) announced that it has successfully delivered the Refabricator payload to NASA in preparation for launch to the International Space Station (ISS) later this year.

The Refabricator is a mini-fridge sized experimental payload that combines a plastics-recycling system with a 3D printer. NASA will use this payload to demonstrate the ability for astronauts to recycle plastic waste and use the material to create new parts and tools to support long-duration manned missions to the Moon, Mars, and deep space.

Aerojet Rocketdyne Successfully Tests Re-generatively Cooled, 3D Printed RL-10 Thrust Chamber

A re-generatively cooled, 3-D printed thrust chamber assembly for the next generation of RL10 rocket engines undergoes hot-fire testing at Aerojet Rocketdyne’s facility in West Palm Beach, Florida. (Credit: Aerojet Rocketdyne)

WEST PALM BEACH, Fla., June 13, 2018 (Aerojet Rocketdyne PR) — Aerojet Rocketdyne recently achieved a significant milestone by successfully completing a series of hot-fire tests of an advanced, next-generation RL10 engine thrust chamber design that was built almost entirely using additive manufacturing; commonly known as 3-D printing.

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Masten Space Systems Selected for NASA SBIR Phase 1 Award

Masten Space Systems of Mojave will pursue a project designed to better use additive manufacturing (AM) in the production of rocket engines with the help of NASA funding.

The space agency selected the company’s PermiAM project for funding under its Small Business Innovation Research (SBIR) Phase 1 program. The contract is worth as much as $125,000 over 13 months.

“Part of the work performed in this SBIR will help in determine the potential savings for future engine development programs, currently projected at 10x for injector build cost savings which require face cooling,” the project summary stated.

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Made in Space Eyes Glass Alloy Production & Modular Science Platforms in Orbit

Made in Space (MIS) will develop systems for the production of glass alloys in microgravity, the assembly and refurbishment of modular platforms in orbit, and the in-space manufacturing of large structures for infrared space interferometry missions with the help of NASA funding.

The three projects were among five Made in Space proposals that NASA selected for funding under its Small Business Innovation Research (SBIR) Phase I program. Each contract is worth up to $125,000 over 13 months.

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Made In Space to Bid on Phase II of Archinaut Development Program

Archinaut servicing satellite (Credit: Made in Space)

MOFFETT FIELD, Calif., May 17, 2018 (Made in Space PR) — NASA has invited Made In Space, Inc. (MIS) to submit a proposal for a technology flight demonstration mission (Phase II) of its Archinaut technology. Archinaut is an in-space robotic manufacturing and assembly platform capable of constructing space-optimized systems of sizes not previously feasible. NASA’s Space Technology and Mission Directorate (STMD) awarded MIS its initial Archinaut contract in 2016. Since that time, MIS has made significant advancements in space-capable extended structure additive manufacturing and robotic assembly.

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NASA Advances Additive Manufacturing For Rocket Propulsion

NASA successfully hot-fire tested a 3-D printed copper combustion chamber liner with an E-Beam Free Form Fabrication manufactured nickel-alloy jacket. The hardware must withstand extreme hot and cold temperatures inside the engine as extremely cold propellants are heated up and burned for propulsion. (Credit: NASA/MSFC/David Olive)

HUNTSVILLE, Ala. (NASA PR) — NASA is breaking ground in the world of additive manufacturing with the Low Cost Upper Stage-Class Propulsion project. Recently, the agency successfully hot-fire tested a combustion chamber at NASA’s Marshall Space Flight Center in Huntsville, Alabama made using a new combination of 3-D printing techniques.

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