JAXA Selects 15 Innovative Micro Satellite Demonstration Projects

TOKYO (JAXA PR) — The Japan Aerospace Exploration Agency (JAXA) has established a basic mission that uses micro satellites as part of the “environmental maintenance for stable supply of core parts of space systems” shown in the Basic Space Plan.

We are advancing the “Innovative Satellite Technology Demonstration Program” with the aim of conducting on-orbit verification of parts and new elemental technology in a timely and inexpensive manner.

We would like to inform you that we are soliciting demonstration themes for “Innovative Satellite Technology Demonstration Unit 3” and selected the demonstration themes (15 in total) from the 23 themes that we applied for, as shown below.

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Tests Start on 3D-Printed Thrust Chamber

additively-manufactured thrust chamber. (Credit; ArianeGroup GmbH)

LAMPOLDSHAUSEN, Germany (ESA PR) — Based on hot-fire tests of an Expander-cycle Integrated Demonstrator (ETID) that proved the technology and methods last year, ESA, ArianeGroup and DLR German Aerospace Center have built and hot-fire tested a fully additively-manufactured thrust chamber.

This first test lasted 30 seconds and was carried out on 26 May 2020 at the DLR German Aerospace Center’s Lampoldshausen testing facility. Additional tests are planned next week. The data from this test campaign will be collected and analysed.

This fully 3D-printed thrust chamber is built in just three parts and could power the upper stages of future rockets.

Additive layer manufacturing also known as 3D-printing, allows more complex designs for higher performance, vastly reduces the number of parts in this case from hundreds to three, and speeds up production time. This reduces costs and significantly improves the competitiveness of liquid propulsion engines for European launch vehicles.

This fullscale chamber has a 3D-printed copper liner with integrated cooling channels and a high-strength jacket built on via cold-gas spraying. Its manifold and single-piece injector head are also 3D-printed. 

The production and test of these parts has been performed within ESA’s Future Launchers Preparatory Programme.

3D Printing Helps Essential Workers Face COVID-19

3D printed parts on a 3D printer at ESA’s European Astronaut Centre (EAC) in Cologne, Germany. (Credit: ESA, CC BY-SA 3.0 IGO)

COLOGNE, Germany (ESA PR) — Knowledge and 3D printers at ESA’s European Astronaut Centre (EAC) in Cologne, Germany are being put to work in the fight against COVID-19 as part of a joint initiative to keep essential workers safe.

Usually used to print special items for astronaut training and test ideas for future spaceflight as part of Spaceship EAC, two open-source 3D printers are proving an ideal tool for producing components for face shields as part of a local MakerVsVirus initiative. Under this initiative, EAC contributes its parts to those supplied by a wider hub of makers. The completed face shields are then delivered to hospitals in need.

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Techshot Prints Knee Cartilage in Space

NASA Astronaut and Uniformed Services University of the Health Sciences graduate Dr. Andrew Morgan prepares the 3D BioFabrication Facility for meniscus test prints aboard the International Space Station. (Credit: NASA)

GREENVILLE, Ind. (April 6, 2020) – Commercial space company Techshot Inc., used its space-based 3D bioprinter, called the BioFabrication Facility, or BFF, to successfully manufacture test prints of a partial human meniscus aboard the International Space Station (ISS) last month.

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3D Printing, Biology Research Make the Journey Back to Earth Aboard SpaceX’s Dragon

Christina Koch handles media bags that enable the manufacturing of organ-like tissues using the BioFabrication Facility. (Credit: NASA)

HOUSTON (NASA PR) — On March 9, 2020, a Dragon cargo spacecraft arrived at the International Space Station carrying dozens of scientific experiments as a part of SpaceX’s 20th cargo resupply mission. Now, Dragon heads home. On April 7, it is scheduled to undock from station, bringing samples, hardware and data from completed investigations back to Earth on its return trip.

Here are details on some of the investigations returning to the ground for further analysis and reporting of results.

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Astronaut Christina Koch Services a 3-D Biological Printer

Christina Koch handles media bags that enable the manufacturing of organ-like tissues using the BioFabrication Facility. (Credit: NASA)

In this image from December 2019, astronaut Christina Koch handles media bags that enable the manufacturing of organ-like tissues using the BioFabrication Facility (BFF), a 3-D biological printer on the International Space Station. The BFF could become a part of a larger system capable of manufacturing whole, fully functioning human organs from existing patient cells in microgravity.

Learn more about science experiments aboard the station and how they helps improve life on Earth.

Video: ESA’s First 3D Printer for Space

Video Caption: Presenting Europe’s first 3D printer designed for use in weightlessness, printing aerospace-quality plastics. ESA’s Manufacturing of Experimental Layer Technology (MELT) project printer has to be able to operate from any orientation – up, down or sideways – in order to serve in microgravity conditions aboard the International Space Station. Based on the ‘fuse filament fabrication’ process, it has been designed to fit within a standard ISS payload rack, and to meet the Station’s rigorous safety standards.

The MELT printer can print a wide variety of thermoplastics from ABS (Acrylonitrile butadiene styrene), as used in Lego, up to high-melting point engineering thermoplastics such PEEK (Polyether ether ketone), which is robust enough to substitute for metal materials in some cases.

The printer was produced for ESA by a consortium led by Sonaca Space GmbH together with BeeVeryCreative, Active Space Technologies SA and OHB-System AG. The MELT project was supported through ESA’s Technology Development Element programme, which identifies promising technologies for space, then demonstrates their workability.

Success: 3D Bioprinter in Space Prints With Human Heart Cells

The 3D BioFabrication Facility (BFF) is the first 3D printer capable of manufacturing human tissue (including, someday, organs) in the microgravity condition of space. (Credit: Techshot)

GREENVILLE, Ind., January 7, 2020 (Techshot PR) — A 3D bioprinter privately owned by an American company has successfully printed with a large volume of human heart cells aboard the International Space Station (ISS) U.S. National Laboratory. Owned by Techshot Inc., a commercial operator of microgravity research and manufacturing equipment, the 3D BioFabrication Facility (BFF) was developed in partnership with nScrypt, a manufacturer of industrial 3D bioprinters and electronics printers. The tissue-like constructs return to Earth this week inside a SpaceX capsule.

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Solving the Challenges of Long Duration Space Flight with 3D Printing

NASA Astronaut Barry (Butch) Wilmore holds a ratchet wrench created in 2014 with the 3D printer aboard the International Space Station using a design file transmitted from the ground. (Credits: NASA)

HOUSTON (NASA PR) — The International Space Station has continuously been home to astronauts for more than nineteen years. Astronauts conduct scientific research using dozens of special facilities aboard the space station, which also provides them with a place to eat, sleep, relax and exercise. To make all of this possible requires sending more than 7,000 pounds of spare parts to the station annually. Another 29,000 pounds of spaceflight hardware spares are stored aboard the station and another 39,000 on the ground, ready to fly if needed.

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Research Launching to the Space Station Ranges from Radiation Protection to Rover Control

Cygnus departs the International Space Station. (Credit: Northrop Grumman)

WALLOPS ISLAND, Va. (NASA PR) — Supplies and scientific experiments ride to the International Space Station on a Northrop Grumman Cygnus spacecraft (NG-12) scheduled for launch on Nov. 2. The investigations making the trip range from research into human control of robotics in space to reprocessing fibers for 3D printing. Cygnus lifts off on the Antares rocket from pad 0A at NASA’s Wallops Flight Facility on Wallops Island in Virginia.

Resupply missions from U.S. companies ensure NASA’s capability to deliver critical science research to the space station and significantly increase its ability to conduct new investigations in the only laboratory in space. This is the first mission under Northrop’s Commercial Resupply Services-2 contract with NASA.

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Made in Space to Launch Plastics Recycler to ISS

Braskem Recycler (Credit: Made in Space)

Made in Space announced on Monday that it will send a system to the International Space Station (ISS) next month that will recycle plastic waste.

The Braskem Recycler will produce plastic feed stock that will be used in Made in Space’s additive manufacturing facility (AMF) aboard ISS, the company said.

“The Recycler will complete the plastic sustainability lifecycle on-orbit by providing astronauts the ability to convert plastic packaging and trash as well as objects previously fabricated by the 3D printer into feedstock to be reused by the printer,” the company said on its website. “It will facilitate the reusability of materials to solve new problems as they arise whether on the International Space Station or in future manned space exploration missions.”

The Braskem Recycle is scheduled for launch aboard a Northrop Grumman Cygnus resupply ship on Nov. 2. The NG-12 mission will fly on an Antares booster from Wallops Island, Va.

Made in Space developed the recycler through a partnership with Braskem, a Brazil-based company that is America’s largest thermoplastic resin producer.

Braskem’s Green Plastic, a bio-based resin made from sugar cane, has been used in Made in Space’s 3D printer aboard the station for the printing of tools and spare parts.

Russia First to Print Living Tissue in Space

Oleg Kononenko using the 3D bio-printer aboard the International Space Station. (Credit: Roscosmos)

MOSCOW (Roscosmos PR) — INVITRO, a leading medical company, and 3D Bioprinting Solutions biotechnology laboratory announced a successful completion of the first stage of the Magnetic 3D Bioprinter space experiment. On December 3, 2018, the Organaut bioprinter was delivered to the ISS on board the Soyuz MS-11 manned spacecraft. For the first time on orbit, cosmonaut-researcher Oleg Kononenko printed human cartilage tissue and a rodent thyroid gland using a Russian bioprinter.

The Organaut was already aboard the Soyuz MS-10 spacecraft on October 11, 2018, but its crew returned to Earth 20 minutes later after an emergency situation. The bioprinter landed in the habitation module and was significantly damaged by overload. The backup was prepared and the crew’s repeated training was organized in the shortest possible time.

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Russia to Deliver Magnetic 3-D Bioprinter to Space Station

Russia plans to deliver a magnetic 3-D bioprinter capable of growing living tissues and eventually organs.to the International Space Station (ISS) next month, TASS reports.

The Organ-Avt bioprinter, built by 3D Bioprinting Solutions, is a copy of one that was lost in the abort of the Soyuz MS-10 mission on Oct. 11. Russian cosmonaut Alexei Ovchinin and NASA astronaut Nick Hague parachuted to safety after a malfunction of their Soyuz-FG booster.

The bioprinter, which also can be used to used to study the effects on living organisms during long-duration spaceflights. will be carried to ISS aboard the Soyuz MS-11 spacecraft. The spacecraft is set to lift off from the Baiknour Cosmodrome on Dec. 3 with Russian cosmonaut Oleg Kononenko, American astronaut Anne McClain and Canadian astronaut David Saint-Jacques aboard.











Russia to Send 3D Bio-Printer to Space Station

The International Space Station, backdropped by the blackness of space and the thin line of Earth's atmosphere. (Credit: NASA)
The International Space Station, backdropped by the blackness of space and the thin line of Earth’s atmosphere. (Credit: NASA)

MOSCOW (Roscosmos PR) — ACCD (United Rocket and Space Corporation, is a state corporation “Roscosmos”) has signed an agreement with the company “3D Bioprinting Solutions”, a resident of “Skolkovo” innovation center, the cooperation within the framework of which it is planned to create a unique bioprinter magnetic biofabrikatsii tissue and organ constructs in weightlessness on the International Space Station (ISS).

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NASA Selects Tethers Unlimited for 4 SBIR Awards

Tethers_Unlimited_LogoNASA has selected Tethers Unlimited of Bothell, Wash., for four Small Business Innovation Research (SBIR) Phase I awards to develop advanced spaceflight technology.

The selected proposals include:

  • ERASMUS: Food Contact Safe Plastics Recycler and 3D Printer System
  • 3D Printed Composite-Z and Graded-Z Radiation Shields (CoGZ-Rad)
  • Modular Advanced Networked Telerobotic Interface System (MANTIS)
  • OpenSWIFT-SDR for STRS.

Full descriptions of the proposals are below.

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